LEAD ENGINEER

DESCRIPTION

REEcycle is a Houston-based pioneer in the recycling of rare earth elements (REEs) from end-of-life permanent magnets. Our patented technology is the U.S’ answer to China’s dominance in the rare earth supply chain. REEcycle is backed by institutional investors and supported by a Department of Defense grant, underscoring the importance and urgency of our mission.

As we scale toward commercial deployment, we are seeking a Lead Engineer to manage and optimize our proprietary systems. A key focus will be on the deployment, testing, and further build out of our Drive Disassembly Machine (DDM), a critical component to REEcycle’s future success. This system efficiently extracts magnets from hard disk drives, creating economically viable feedstocks for our processes.

We are looking for a self-starter who thrives in dynamic environments, brings inventive and solutions-oriented thinking, and is ready to play a key role in building the future of U.S. rare earth independence.

If you're excited by the opportunity to lead engineering efforts at a high-impact company with significant room for career advancement, we’d love to speak with you about our Lead Engineer position.

KEY RESPONSIBILITIES

Become the Engineering Authority on a Unique Mechatronic System

  • Develop deep working knowledge of the company’s proprietary machinery, which integrates hydraulics, pneumatics, mechanical assemblies, and PLC-based control systems.

  • Serve as the primary internal engineering point of contact, being a thought leader and systems-level problem-solver across all technical aspects of the process and system.

Systems Integration and Troubleshooting

  • Understand how the various mechanical and electrical sub-systems interact, including solenoid valves, pneumatic actuators, linear guides, hydraulic pumps and cylinders, sensors, and control logic.

  • When issues arise (e.g. unexpected machine behavior), lead root-cause analysis and coordinate troubleshooting, drawing from hands-on diagnostics, system logs, or vendor input as required.

Oversee and Coordinate External Technical Partners

  • Manage the work of outside automation and systems integration firms, ensuring their deliverables align with system requirements, certification goals, and project timelines.

  • Provide clear technical direction, evaluate engineering trade-offs, and ensure that outsourced work aligns with the company’s product roadmap and constraints.

Guide Commercialization and Production Readiness

  • Lead efforts to evolve the current prototype into a commercially robust, scalable, and compliant system.

  • Ensure the design meets manufacturing, field servicing, and certification requirements (e.g. UL, CE), including documentation, BOM finalization, and design-for-assembly.

Engineering Design Review and Documentation Oversight

  • Review and maintain mechanical and electrical schematics, control diagrams, and design documentation using CAD tools (e.g. SolidWorks, Onshape).

  • Drive document completeness and accuracy to ensure reliable manufacturing and long-term serviceability.

Pilot Deployment and Field Learning

  • Support and monitor a major upcoming pilot deployment, ensuring field performance aligns with expectations.

  • Capture real-world feedback to inform design improvements and de-risk future production runs.

Early Manufacturing Strategy and Vendor Engagement

  • Collaborate with operations and supply chain teams to plan for small-batch production, including component sourcing, assembly workflows, and QA/QC processes.

  • Help qualify external manufacturers and assess production feasibility and cost-efficiency.

Operate as a Technical Leader in a Lean Organization

  • Navigate ambiguity and operate autonomously as the primary in-house engineer, supported by technical advisors and outside collaborators.

  • Balance strategic systems thinking with a willingness to roll up your sleeves when needed, bridging business goals and technical execution.

Basic Qualifications:

  • Bachelor’s degree in Engineering (Mechanical, Electrical, Electronics, Mechatronics, Robotics, or Manufacturing disciplines).

  • 8+ years of progressive experience in engineering, product development, or manufacturing environments.

  • Proven ability to lead end-to-end equipment manufacturing projects, including planning, budgeting, scheduling, and vendor coordination.

  • Strong proficiency in CAD platforms, specifically SolidWorks and Onshape.

  • In-depth knowledge of manufacturing processes, industrial materials, design for manufacturability, and supply chain logistics.

  • Track record of successfully managing small, cross-functional teams toward technical milestones and deliverables.

Desired/Preferred Experience:

  • Experience taking custom/prototype industrial machinery from concept to commercialization.

  • Familiarity with relevant compliance standards and certification pathways (e.g. UL, CE marking, electrical/mechanical safety standards).

  • Comfort working in agile or fast-moving hardware development environments.

  • Strong communication and organizational skills with the ability to bridge technical and business functions.

  • Ability to grow and lead the procurement and development teams, with experience reporting directly to senior management and the C-Suite.

Location: Houston, Texas (In office)

Position Type: Full-time

Salary: Compensation will be based on experience

Benefits: Health insurance, dental and vision as well as other benefits

Application